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Factory Layout
Opensource pods Production

Major Steps Of Pods Production

Laundry pod production is broken down into five essential steps. This manual provides clear, actionable guidance to empower you to execute the complete manufacturing process on your own.

Raw Material Storage20%
Mixing & Formulation15%
Filling & Forming25%
Aging & Stabilization25%
Packaging & Inspection15%

In terms of factory planning and spatial optimization, this distribution ensures a balanced workflow with sufficient buffer zones for operational flexibility.

The facility layout allocates 20% to raw material storage, 15% to mixing, and 25% each to filling and aging, leaving 15% for final packaging, thereby ensuring a streamlined, high-negentropy production flow with built-in operational elasticity.

Raw Material   Storage
Raw Material
Storage

Raw Material Storage

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An optimized all-liquid laundry pod factory integrates raw material storage, high-shear mixing, precision vacuum forming and filling, post-production aging, and automated packaging into a seamless, environment-controlled system to ensure maximum production efficiency and product stability.

Requirments

Functional Additives

Functional Additives


The Mixing & Formulation

The Mixing & Formulation stage is dedicated to engineering a cost-effective, high-performance anhydrous intermediate with optimized viscosity and stability, ensuring seamless compatibility and precision during the subsequent high-speed filling process.

Requirments

Mixing tanks

Mixing tanks


SOP & Process Standardization

SOP & Process Standardization


Sanitation & Rapid Changeover

Sanitation & Rapid Changeover


Mixing &  Formulation
Mixing &
Formulation

Mixing & Formulation

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Filling  Forming
Filling
Forming

Water Soluble Pods Forming Machines

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Precise dosing liquid to the pods molds and make pods

An advanced control system works in close coordination with precision ceramic metering pumps to inject accurately measured concentrated liquid into the cavities, which is then sealed with water-soluble film and cut to form the final laundry pods.

Requirments

Stable temperature and humidity

Stable temperature and humidity


SOP & Quality Checks

SOP & Quality Checks


Sanitation & Rapid Changeover

Sanitation & Rapid Changeover


The Aging & Stabilization stage allows freshly produced pods to reach a state of physical equilibrium. This 24-hour buffer period exposes latent quality defects that may have gone unnoticed during production, enabling their removal before the final packaging phase.

Requirments

Stable temperature and Humidity

Stable temperature and Humidity


Easy to move racks

Easy to move racks


Marks and trace of quality

Marks and trace of quality


Aging  Stabilization
Aging
Stabilization

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Packing  Storage
Packing
Storage

Water Soluble Pods Forming Machines

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Counting or weighting

There are currently two mainstream solutions for counting and dispensing laundry pods into bags or boxes. The first is weight-based dosing, which leverages the high filling precision of the pods to ensure accurate quantities. The second is vision-based counting, a method that offers superior accuracy and reliability in specific complex scenarios.

Requirments

Manual weighting Intervention & Verification

Manual weighting Intervention & Verification


Automatic Multi-head Weigher Packing Machine

Automatic Multi-head Weigher Packing Machine


Vision-Based Counting & Bagging Machine

Vision-Based Counting & Bagging Machine


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